Pallet racking
Run pallet-racking damage on the red/amber/green traffic light, with weekly walks, automatic CAPAs, and amber that ages to red at 4 weeks.
Racking damage runs on the industry traffic light:
- Red — offload immediately; the bay is OUT OF USE until repaired, and a high-priority CAPA (due in 7 days) is raised automatically.
- Amber — remedial work promptly; a medium CAPA due in 4 weeks is raised automatically, and unresolved amber becomes red automatically at 4 weeks (the system enforces this).
- Green — record and move on.
Register bays and walk them weekly
- Under Register a bay, pick the site, enter the area (e.g. "Aisle 4") and bay ref (e.g. "A4-12"), and click Add bay.
- Log the weekly visual walk per area under Log a racking walk — enter the area and how many bays you checked, then click Log walk.
- Install the "Racking Damage Walk (visual)" checklist from starter content for the walk prompts.
Record and repair damage
- On a bay's row, click Record damage, choose the class (Green / Amber / Red), describe the damage, and click Record.
- When damage is fixed, click repaired on its badge. Repairing the last red damage returns the bay to service automatically.
- To open a corrective action independently of the traffic light, use the Raise CAPA button on the bay's row (set the owner and due date on raise) — this sits alongside the automatic red/amber CAPA, for follow-up work you want to track yourself.
What happens automatically
- Recording red or amber damage raises the CAPA for you — there's no separate step. Those auto-raised red and amber CAPAs default-assign to the Warehouse Supervisor.
- An amber left unresolved for 3 weeks escalates by notification before it ages to red at 4 weeks.
- A red bay that's out of use escalates to the warehouse supervisor.
- An area whose weekly walk is overdue (or was never walked) escalates too.
Export
Export register (CSV) downloads the full bay register with each bay's state and open damage —
api/racking/register.csv.
Tip: the traffic light only works if the weekly walk actually happens — register every bay so the walk-overdue escalation has something to check against.
Related
- CAPA (corrective & preventive actions) — Track the auto-raised racking damage CAPAs
- Audits & inspections — Checklist-driven inspection walks that raise CAPA
- Ladders & walking surfaces — Register warehouse platforms, dockboards, and ladders
- Asset safety passports — QR passport showing live equipment safety state
Want to see this working?
Open a sandbox with your industry's data already in it — no signup, nothing to install.